Showing posts with label HACCP. Show all posts
Showing posts with label HACCP. Show all posts

Sunday, April 13, 2014

INNOVA FOOD 2014 CONFERENCE (27-29 August 2014) in Penang, Malaysia

 
 
Food Technology Division of the School of Industrial Technology, Universiti Sains Malaysia, Penang is organizing an International Conference on Food Innovation ( INNOVAFOOD-2014 ) on 27 - 29 August 2014 at PARKROYAL Penang Resort, Malaysia.
 
 
For more info, kindly refer to the link below:
 
 

Tuesday, March 5, 2013

ISO 22000—Standards Without Profitability Are Doomed by Thomas R.Cutler


Regulatory and standards compliance is a requirement that meets with regular resistance from CFOs and CEOs who must justify the expense. Brand protection from recalls and costly litigation is essential; ultimately avoiding catastrophic business outcomes proves less of a driver for actionable traceability than seeking enhanced profitability.
The paradigm has shifted from traceability as a necessary evil to a quantifiable lean-enhanced profitability process.
With food safety at the highest levels of concern by the average customer, the ISO 22000 (and Publicly Available Specification (PAS) 220) standard developed by the International Organization for Standardization, complying with food safety regulations has never been more important than it is today. Communication in the food chain is essential to ensure that all relevant food safety hazards are identified and adequately controlled at each step within the food chain.
This interactive communication is the first step in the ISO 22000 international standard, which specifies the requirements for a food safety management system includes system management and utilizes hazard analysis and critical control points (HACCP) principles.
HACCP is a systematic preventive approach to food safety and pharmaceutical safety that addresses physical, chemical, and biological hazards as a means of prevention rather than finished product inspection. HACCP is used in the food industry to identify potential food safety hazards so that key actions can be taken at critical control points to reduce or eliminate the risk of the hazards being realized. The system is used at all stages of food production and preparation processes, including packaging and distribution. The Food and Drug Administration (FDA) and the United States Department of Agriculture (USDA) use mandatory juice, seafood, meat, and poultry HACCP programs as an effective approach to protecting public health. Meat and poultry HACCP systems are regulated by the USDA, while seafood and juice are regulated by the FDA. The use of HACCP is currently voluntary in other food industries.
Quality assurance professionals understand the importance of planned and systematic production processes that provide confidence in a product's suitability for its intended purpose. The set of activities intended to ensure that products (goods and/or services) satisfy customer requirements in a systematic, reliable fashion cannot absolutely guarantee the production of quality products, which is unfortunate, but it does make the intended outcome more likely. The challenge is that the technology selection process to support these standards is rarely made by a quality assurance (QA) professional. While a decision-influencer in such technology solutions, the QA or quality control manager must find a way to justify the expense and demonstrate profitability, not merely brand protection and catastrophe avoidance.

ISO 22000 users

ISO 22000 is written as a food safety management standard that may be used by any organization involved in the food chain. Businesses of any size or type may utilize the ISO 22000 standard to help ensure the safety of its food or food related products.
According to ISO “ISO 22000 may apply to all types of organizations within the food chain ranging from feed producers, primary producers through food manufacturers, transport and storage operators and subcontractors to retail and food service outlets—together with inter-related organizations such as producers of equipment, packaging material, cleaning agents, additives and ingredients.” In short, ISO 22000 covers the food supply chain from farm to fork and everything in between.
While there’s efficacy in the standard, persuading the key financial decision-makers to implement these technology tools continues to meet with resistance. There are many software solutions for traceability, some installed, others offered as software as a service (SaaS, which require less up-front capitalization and therefore are often better received). The greatest limitation for these traceability technologies is that few of them use the collected traceability data to examine and derive increased profitability throughout the supply chain. There are exceptions.
“Most people equate traceability with material movement—that’s a last-century concept," says Gary Nowacki, president of TraceGains, a brand protection and promotion solutions provider. "You also have to collect all the surrounding information, and then analyze that information to make good business decisions."
Traceability can no longer remain an insurance policy that only pays off when something goes wrong, Nowacki explains. Payoff typically in that case is usually only compliance with the Food Bioterrorism Act. By monitoring their supply chain, companies avoid recalls, which has little to do with traceability but everything to do with profitability and brand protection. The Reasons for ISO 22000
“While the media is quick to report the latest lysteria contamination, or salmonella outbreak, and how a company was lax it meeting a standard, the thin margins of these organizations must ensure that beyond simply reacting to the Food Bioterrorism Act, HACCP requirements, GAP/GMP best practices, or the ISO 22000 standard," Nowacki adds. "The vast data collected by an advanced traceability solution informs better, leaner, and more profitability throughout the supply chain while improving product safety and quality.”

Monday, March 4, 2013

Process and Product Changes Require HACCP Ra-valiIdation By Jim Cook


Food safety, products and processes are always changing. To keep pace with these changes and demonstrate continued commitment to food safety through HACCP compliance, establishments need to re-evaluate their food safety management systems.
Hazard Analysis and Critical Control Points (HACCP) plans must undergo at least an annual review and update. However, a HACCP revalidation is also triggered by changes to either a product or processing method that could affect the hazard analysis.
Failure to keep HACCP plans up to date can have disastrous consequences, not only for business, but also for consumer health. In recent incidents the failure to re-validate a HACCP plan following process and/or equipment changes resulted in the production of unsafe food. This was then distributed as normal, with terrible consequences; people reportedly died, many more became ill, and there were widespread product recalls.

WHEN SHOULD RE-VALIDATION OCCUR?

HACCP re-validation is no different to the initial validation, but can be triggered by events including:
  • Product or process changes.
  • System failure.
  • Changes to a product’s distribution system.
  • Updates/corrections to customer handling instructions.
  • New scientific or regulatory information.
Under the principles of HACCP an establishment is required to validate the effectiveness of its HACCP plans in controlling food safety hazards identified within the hazard analysis. To effectively re-validate the plan, all elements need to be revisited. An HACCP plan comprises several elements:
  • Hazard analysis.
  • Supporting documentation.
  • Prerequisite programs.
  • Historic monitoring and testing records.
The task is not to monitor operations, or verify whether work has been completed according to the plan but to validate that an establishment’s plan can and will work. The focus of re-validation is to collect and provide scientific basis for decisions made during the development or reassessment of a HACCP system and provide evidence of hazard control. At the same time, the establishment will continue to operate within the existing HACCP plan. The re-validation does not occur in isolation, but alongside the establishment’s day-to-day operations for concurrent implementation.

HACCP REVALIDATION PROCESS

There are two distinct elements to the validation/re-validation process:
  • Scientific/technical evidence for the HACCP system 
    Scientific and technical documentation should be collected and presented to support the critical control points and demonstrate compliance to current best practice and legal requirements. This material could include articles from peer-reviewed scientific journals, a documented study, published guidelines or in-house data. It should identify the hazard (biological, physical, radiological and/or chemical), the level of hazard prevention required, all critical parameters/conditions, how it will be achieved and how implementation and its success will be monitored.

  • On-site validation 
    Demonstrate the control measures identified in the scientific/technical documentation. In-plant observations, measurements, microbiological tests and any other information that demonstrates the critical control measures written into the HACCP system. The establishment needs to gather enough data to be able to demonstrate that the process can be operated effectively on a daily basis.

WHO CAN CONDUCT REVALIDATION?

A qualified HACCP Auditor must conduct re-validation but the multi-disciplinary HACCP team that is responsible for developing, implementing and maintaining the HACCP system should support them.

DEMONSTRATE COMMITMENT TO SAFETY

HACCP certification instantly demonstrates to customers your commitment to producing or trading in safe food. This evidence based approach can be particularly beneficial when you are subject to inspection by regulatory authorities or stakeholders.
Our global network of food experts carries out HACCP audits and helps you focus on the hazards that affect food safety and hygiene. It is then possible to systematically identify where the hazards are, by setting up control limits at critical points during the food production process

Source: SGS

Tuesday, August 30, 2011

About Food Safety 1 Malaysia Scheme (SK1M)


This food safety scheme is not new in Malaysia. However, the awareness and understanding of this scheme is quite low. Therefore, it prompted me to blog about this topic.

Food Safety 1Malaysia Scheme or better known as Skim Keselamatan 1 Malaysia (SK1M) has been announced since November 2010. The scheme act as the prerequisite for the halal certificate, or approved as a 1Malaysia Best product through a partnership between Ministry of Health (MOH) and the Islamic Development Department (Jakim) as well as Federal Agricultural Marketing Authority(FAMA).

If we dissect the SK1M, it is basically consists of three types of schemes: Food Safety Inspection Scheme, GMP 1Malaysia Scheme (Good Manufacturing Practice) and HACCP 1Malaysia Scheme (Hazards Analysis and Critical Control Points).

The purpose of SK1M scheme is to facilitate the food industry in Malaysia to be recognized as the level of compliance with Food Hygiene Regulations 2009 gradually.
Recognition done by Ministry of Health (MOH) is free of charge. There will be Plant or site visit by the competent personnel from Ministry of Health (MOH) prior the issuance of certificate to the respective applicants to the scheme in ensuring the compliance to the established guidelines and checklists.

At the preliminary stage of scheme launching, it was not mandatory for respective food industries to obtain such certification. Nevertheless, in July 2011, MOH has decided to conduct SK1M inspection on each produces by Small & Medium Industry (SMI) start from 2014 in order to increase the food safety quality.

SMI food product samples are taken by officer (MOH) from the market at this moment. However after the enforcement of the scheme, sample will be taken directly from their factory or farm. Any Small & Medium Industry (SMI) including farmers who found to be violating the legal requirements for food safety shall be penalised under the Food Act 2006 and the Food Hygiene Regulations 2009.

Dilemma on on the right time to change current non compliance practices?
The time is now!
Take necessary actions now to ensure the assurance of food safety and most importantly, the sustainability of your own business!! The choice is yours!!

Further details:
http://fsq.moh.gov.my/v3/index.php?option=com_k2&view=itemlist&layout=category&task=category&id=43&Itemid=58
http://www.liowtionglai.com/blog/ViewComments.aspx?PostID=52d4e99b-3587-4520-8a6e-da73cabad07a
http://halalmedia.my/malaysia-introduces-food-security-scheme-as-halal-pre-requisite

Saturday, August 28, 2010

3rd Food Hygiene Seminar 2010


Achieving & Implementing Food Safety Management System

With the growing global concerns on food safety as well as growing global supply chains, food & beverage eccentric businesses should implement a documented food safety management system. Risk Management and it's control measures should be established and implemented to control the identified food safety hazards (Physical, Chemical, and Biological).

In the implementation of food safety management system, it was often thought that it would involve major changes to the whole organization business operating system. Thus, creating challenge and barrier to change in the implementation of the system. However, we need to discard that perception as implementation would not merely changing the whole business operating system but to consolidated, improve the existing system and increase the food safety awareness. Not to mention, it would also integrate management of the activities with HACCP & GMP principles, legal & statutory requirements, customer requirements, and other relevant requirements.

The most fundamental key to the establishment of the system is the commitment from the top management. Policies and objectives should be established by the top management to set the strategies and way forward in ensuring the implementation of food safety management system. The role and responsibilities of all the personnel should be addressed and clearly defined as each and every employee is the organization is responsible in the system.

Process flow diagrams and product description need to be defined & developed as well as hazard analysis need to be conducted prior implementation. In addition, the organization should consider what their customer requirements are and actions needed to meet those requirements before implementation. Most customers will require a food safety management system to be certified to a recognised international standard e.g. HACCP, ISO 22000,FSSC 22000 or BRC. Remember to get a copy of the relevant standard and start to comprehend the requirements required to comply with.

At the same time, we should be focusing in the provision of resource e.g. Personnel, infrastructure, facilities, training and work environments which will require to be conducive, appropriated, properly maintained and improved as it would be also the pillar of strength in the implementation of the food safety management system later.

As for the documentation part, the design should base on a study by your HACCP team. The question here would be who should be in the HACCP team? Well, HACCP team should be multidisciplinary which means all functions of the business should be represented and should be lead by HACCP Coordinator/Team Leader. The HACCP team should be competent and involved in the development of HACCP plans and associated documents, procedures and records. Validation of the HACCP Plan need to be conducted prior implementation

The areas to focus would be the communication and training. During the implementation phase all personnel should be trained, follow procedures and complete records that demonstrate the effectiveness of your food safety management system. Verification (e.g. Internal audit, management review, verification of monitoring activities, just to name a few) should be undertaken to demonstrate the food safety management system is working effectively.

After effective implementation of the system, it’s time to assess the system by conducting internal audit to check the compliance and for improvement. All the internal auditors should be trained and competent prior performing the internal audit. Ensure all the correction and correction/preventive action is taken accordingly and effectively by performing verification. Once done, it’s time to arrange for certification body to assess the system in the organization and recommend for certification. A certificate will be issued confirming your food safety management system meets the requirements of your chosen food safety standard.

Achieving the certification is just the beginning. The sustainability of the system would require total commitments from all of the personnel in the organization. Let’s play our parts in ensuring a meaningful approach in the implementation of food safety management system. Cheers!

Sunday, December 13, 2009

10 Important GMP Programs


Below are 10 important programs which will be essential in GMP


(1) Premise And Environment

(2) Equipment And Utensils

(3) Personnel

(4) Sanitation Facilities And Operation

(5) Cleaning Control Program

(6) Pest Control Program

(7) Supplies Control

(8) Process Control

(9) Storage And Distribution

(10)Product Recall Program

Wednesday, October 21, 2009

HACCP: A Brief Intro


What is HACCP?
  • Hazard Analysis & Critical Control Point
  • Is a technique / process

  • Is a management system for the assurance of food safety

  • Identifies, evaluates and controls hazards to ensure food safety

  • Can be applied throughout the food chain from primary production to final consumption


How Is HACCP Started?

  • Developed by the Pillsbury Company in USA in 1959 for NASA space program

  • Normal quality test method- destructive test thus not suitable

  • In the 1980’s - HACCP was used for food inspection program

  • By 1992 - system has been improved and its benefits recognized worldwide

Why HACCP?

  • Recomendation by legislations
  • Requirements from customers

  • Insurance against foodborne incidents and diseases


What Is It In For Me?(WIIFM)

  • Cultivate awareness in food safety

  • Increases confidence in food safety

  • Preventive approach reduces reliance on end product testing

  • Internationally recognized

  • Reduces losses and wastage

  • Meets requirements set by the relevant regulatory authority


What Is the 7 Principles Of HACCP?

  • Principle 1: Conduct a hazard analysis

  • Principle 2: Identify critical control points

  • Principle 3: Establish critical limit
  • Principle 4: Establish critical control points monitoring
  • Pricinple 5: Establish corrective action to be taken

  • Principle 6: Establish procedures for verification to confirm that the HACCP system is working effectively

  • Principle 7: Establish document procedures pertaining all procedures and records appropriate to these principles and their application